Thermally Conductive Polyethylene/Expanded Graphite Composites as Heat Transfer Surface: Mechanical, Thermo-Physical and Surface Behavior

. 2020 Nov 30 ; 12 (12) : . [epub] 20201130

Status PubMed-not-MEDLINE Jazyk angličtina Země Švýcarsko Médium electronic

Typ dokumentu časopisecké články

Perzistentní odkaz   https://www.medvik.cz/link/pmid33265957

Grantová podpora
NPRP10-0205-170349 Qatar National Research Fund

Composites of high-density polyethylene (HDPE) and expanded graphite (EG) are prepared for heat exchangers in multi-effect distillation (MED) desalination. At 50 wt.% EG loading, the thermal conductivity of HDPE was increased by 372%. Moreover, the surface wettability of the HDPE/EG composite was enhanced by corona and RF plasma treatment as demonstrated by the increase in surface free energy from 28.5 mJ/m2 for untreated HDPE/EG to 55.5 and 54.5 mJ/m2 for HDPE/EG treated by corona and RF plasma, respectively. This enhanced surface wettability was retained over a long time with only a 9% and 18% decrease in RF and corona plasma-treated samples' surface energy after two months. The viscoelastic moduli and the complex viscosity profiles indicated that EG content dictates the optimum processing technique. At loading below 30 wt.%, the extrusion process is preferred, while above 30 wt.% loading, injection molding is preferred. The plasma treatment also improved the HDPE/EG composite overall heat transfer coefficient with an overall heat transfer coefficient of the composite reaching about 98% that of stainless steel. Moreover, the plasma-treated composite exhibited superior resistance to crystallization fouling in both CaSO4 solution and artificial seawater compared to untreated composites and stainless-steel surfaces.

Zobrazit více v PubMed

Zhang B., Liang Y., Liu B., Liu W., Liu Z. Enhancing the Thermo-Mechanical Property of Polymer by Weaving and Mixing High Length-Diameter Ratio Filler. Polymers. 2020;12:1255. doi: 10.3390/polym12061255. PubMed DOI PMC

Bart H.J., Dreiser C., Laaber D. Innovative Heat Exchangers. Springer International Publishing; Geneva, Switzerland: 2017. Polymer film heat exchangers; pp. 1–52.

Bart H.J., Dreiser C. Polymeric film application for phase change heat transfer. Heat Mass Transf. Stoffuebertragung. 2018;54:1729–1739. doi: 10.1007/s00231-017-2249-3. DOI

Reay D.A. The use of polymers in heat exchangers. Heat Recover. Syst. CHP. 1989;9:209–216. doi: 10.1016/0890-4332(89)90004-5. DOI

Zaheed L., Jachuck R.J.J. Review of polymer compact heat exchangers, with special emphasis on a polymer film unit. Appl. Therm. Eng. 2004;24:2323–2358. doi: 10.1016/j.applthermaleng.2004.03.018. DOI

Cevallos J.G., Bergles A.E., Bar-Cohen A., Rodgers P., Gupta S.K. Polymer Heat Exchangers—History, Opportunities, and Challenges. Heat Transf. Eng. 2012;33:1075–1093. doi: 10.1080/01457632.2012.663654. DOI

Scheffler T.B., Leao A.J. Fabrication of polymer film heat transfer elements for energy efficient multi-effect distillation. Desalination. 2008;222:696–710. doi: 10.1016/j.desal.2007.02.076. DOI

Christmann J.B.P., Krätz L.J., Bart H.J. Novel polymer film heat exchangers for seawater desalination. Desalin. Water Treat. 2010;21:162–174. doi: 10.5004/dwt.2010.1325. DOI

Cevallos J.G., Robinson F., Bar-Cohen A., Bruck H. Polymer heat exchangers-An enabling technology for water and energy savings; Proceedings of the ASME 2011 International Mechanical Engineering Congress and Exposition, IMECE 2011; Denver, CO, USA. 11–17 November 2011; pp. 607–619.

Song L., Li B., Zarkadas D., Christian S., Sirkar K.K. Polymeric Hollow-Fiber Heat Exchangers for Thermal Desalination Processes. Ind. Eng. Chem. Res. 2010;49:11961–11977. doi: 10.1021/ie100375b. DOI

Yao Y., Liu X., Zhu Y. Surface modification of high-density polyethylene by plasma treatment. J. Adhes. Sci. Technol. 1993;7:63–75. doi: 10.1163/156856193X00204. DOI

Novák I., Popelka A., Krupa I., Chodák I., Janigová I., Nedelčev T., Špírková M., Kleinová A. High-density polyethylene functionalized by cold plasma and silanes. Vacuum. 2012;86:2089–2094. doi: 10.1016/j.vacuum.2012.04.046. DOI

Kuzuya M., Yamashiro T., Kondo S., Sugito M., Mouri M. Plasma-Induced Surface Radicals of Low-Density Polyethylene Studied by Electron Spin Resonance. Macromolecules. 1998;31:3225–3229. doi: 10.1021/ma9709361. DOI

Popelka A., Krupa I., Novák I., Al-Maadeed M.A.S.A., Ouederni M. Improvement of aluminum/polyethylene adhesion through corona discharge. J. Phys. D Appl. Phys. 2017;50:035204. doi: 10.1088/1361-6463/50/3/035204. DOI

Habib S., Lehocky M., Vesela D., Humpolíček P., Krupa I., Popelka A. Preparation of Progressive Antibacterial LDPE Surface via Active Biomolecule Deposition Approach. Polymers. 2019;11:1704. doi: 10.3390/polym11101704. PubMed DOI PMC

Popelka A., Khanam P.N., Almaadeed M.A. Surface modification of polyethylene/graphene composite using corona discharge. J. Phys. D Appl. Phys. 2018;51:10. doi: 10.1088/1361-6463/aaa9d6. DOI

Bujard P. Thermal conductivity of boron nitride filled epoxy resins: Temperature dependence and influence of sample preparation; Proceedings of the InterSociety Conference on Thermal Phenomena in the Fabrication and Operation of Electronic Components. I-THERM ’88; Los Angeles, CA, USA. 11–13 May 1988; pp. 41–49.

Bujard P., Kuhnlein G., Ino S., Shiobara T. Thermal conductivity of molding compounds for plastic packaging; Proceedings of the 44th Electronic Components and Technology Conference; Washington, DC, USA. 1–4 May 1994; pp. 159–163.

Bujard P., Ansermet J.P. Thermally conductive aluminium nitride-filled epoxy resin (for electronic packaging); Proceedings of the Fifth Annual IEEE Semiconductor Thermal and Temperature Measurement Symposium; San Diego, CA, USA. 7–9 February 1989; pp. 126–130.

Ishida H., Rimdusit S. Very high thermal conductivity obtained by boron nitride-filled polybenzoxazine. Thermochim. Acta. 1998;320:177–186. doi: 10.1016/S0040-6031(98)00463-8. DOI

Shtein M., Nadiv R., Buzaglo M., Kahil K., Regev O. Thermally Conductive Graphene-Polymer Composites: Size, Percolation, and Synergy Effects. Chem. Mater. 2015;27:2100–2106. doi: 10.1021/cm504550e. DOI

Sobolčiak P., Abdelrazeq H., Özerkan N.G., Ouederni M., Nógellová Z., AlMaadeed M.A., Karkri M., Krupa I. Heat transfer performance of paraffin wax based phase change materials applicable in building industry. Appl. Therm. Eng. 2016;107:1313–1323. doi: 10.1016/j.applthermaleng.2016.07.050. DOI

Ataki A., Kiepfer H., Bart H.J. Investigations on crystallization fouling on PEEK films used as heat transfer surfaces: Experimental results. Heat Mass Transf. Stoffuebertragung. 2019;56:1–10. doi: 10.1007/s00231-019-02769-w. DOI

Kester D.R., Duedall I.W., Connors D.N., Pytkowicz R.M. Preparation of artificial seawater1. Limnol. Oceanogr. 1967;12:176–179. doi: 10.4319/lo.1967.12.1.0176. DOI

Li Z., Sun W.G., Wang G., Wu Z.G. Experimental and numerical study on the effective thermal conductivity of paraffin/expanded graphite composite. Sol. Energy Mater. Sol. Cells. 2014;128:447–455. doi: 10.1016/j.solmat.2014.06.023. DOI

Mavridis H., Shroff R.N. Temperature dependence of polyolefin melt rheology. Polym. Eng. Sci. 1992;32:1778–1791. doi: 10.1002/pen.760322307. DOI

González-Sánchez C., Fonseca-Valero C., Ochoa-Mendoza A., Garriga-Meco A., Rodríguez-Hurtado E. Rheological behavior of original and recycled cellulose–polyolefin composite materials. Compos. Part A. 2011;42:1075–1083. doi: 10.1016/j.compositesa.2011.04.012. DOI

Weingrill H.M., Resch-Fauster K., Lucyshyn T., Zauner C. Thermally conductive high-density polyethylene as novel phase-change material: Application-relevant long-term stability. J. Appl. Polym. Sci. 2020;137:48269. doi: 10.1002/app.48269. DOI

Luo W., Cheng C., Zhou S., Zou H., Liang M. Thermal, electrical and rheological behavior of high-density polyethylene/graphite composites. Iran. Polym. J. 2015;24:573–581. doi: 10.1007/s13726-015-0348-x. DOI

Rottmair C.A., Gruhl M., Winte R., Singer R.F. Properties of powder injection molded graphite for tribological applications. Adv. Eng. Mater. 2009;11:346–349. doi: 10.1002/adem.200800320. DOI

Cvelbar U., Markoli B., Poberaj I., Zalar A., Kosec L., Spaić S. Formation of functional groups on graphite during oxygen plasma treatment. Appl. Surf. Sci. 2006;253:1861–1865. doi: 10.1016/j.apsusc.2006.03.028. DOI

Abusrafa A.E., Habib S., Krupa I., Ouederni M., Popelka A. Modification of polyethylene by RF plasma in different/mixture gases. Coatings. 2019;9:145. doi: 10.3390/coatings9020145. DOI

Augustin W., Zhang J., Bialuch I., Geddert T., Scholl S. Modifizierte oberflächenbeschichtungen zur foulingminderung auf wärmeübertragenden flächen. Chemie-Ingenieur-Technik. 2006;78:607–612. doi: 10.1002/cite.200500141. DOI

Stärk A., Krömer K., Loisel K., Odiot K., Nied S., Glade H. Impact of Tube Surface Properties on Crystallization Fouling in Falling Film Evaporators for Seawater Desalination. Heat Transf. Eng. 2017;38:762–774. doi: 10.1080/01457632.2016.1206418. DOI

Najít záznam

Citační ukazatele

Pouze přihlášení uživatelé

Možnosti archivace

Nahrávání dat ...