On the Weldability of Thick P355NL1 Pressure Vessel Steel Plates Using Laser Welding
Status PubMed-not-MEDLINE Jazyk angličtina Země Švýcarsko Médium electronic
Typ dokumentu časopisecké články
PubMed
33396827
PubMed Central
PMC7795705
DOI
10.3390/ma14010131
PII: ma14010131
Knihovny.cz E-zdroje
- Klíčová slova
- X-ray and neutron diffraction, high-cycle fatigue tests, laser welding, microstructure, pressure vessel steel,
- Publikační typ
- časopisecké články MeSH
Pipeline transport uses millions of kilometers of pipes worldwide to transport liquid or gas over long distances to the point of consumption. High demands are placed, especially on the transport of hazardous substances under high pressure (gas, oil, etc.). Mostly seamless steel pipes of various diameters are used, but their production is expensive. The use of laser-welded pipes could significantly reduce the cost of building new pipelines. However, sufficient mechanical properties need to be ensured for welded pipes to meet stringent requirements. Therefore, laser-welded 10 mm thick pressure vessel steel plates were subjected to various mechanical tests, including high-cycle fatigue tests. Furthermore, the microstructural parameters and the state of residual stresses were determined using X-ray and neutron diffraction, which could affect fatigue life, too. The critical areas for possible crack initialization, especially in and near the heat-affected zone, were found using different tests. The presented results outline the promising application potential of laser welding for the production of pipes for high-pressure pipelines.
Department of Laser Material Processing RAPTECH s r o U Vodárny 473 330 08 Zruč Senec Czech Republic
Laboratory of Material Properties SVÚM a s Tovární 2053 250 88 Čelákovice Czech Republic
Zobrazit více v PubMed
Oyyaravelu R., Kuppan P., Arivazhagan N. Metallurgical and mechanical properties of laser welded high strength low alloy steel. J. Adv. Res. 2016;7:463–472. doi: 10.1016/j.jare.2016.03.005. PubMed DOI PMC
Karayama S. Handbook of Laser Welding Technologies. Woodhead Publishing; Sawston, UK: 2013. Introduction: Fundamentals of Laser Welding.
Grünenwald S., Seefeld T., Vollertsen F., Kocak M. Solutions for joining pipe steels using laser-GMA-hybrid welding processes. Phys. Procedia. 2010;5:77–87. doi: 10.1016/j.phpro.2010.08.032. DOI
Anawa E., Olabi A.-G. Control of welding residual stress for dissimilar laser welded materials. J. Mater. Process. Technol. 2008;204:22–33. doi: 10.1016/j.jmatprotec.2008.03.047. DOI
Zhang L., Lu J., Luo K., Feng A., Dai F., Zhong J., Luo M., Zhang Y. Residual stress, micro-hardness and tensile properties of ANSI 304 stainless steel thick sheet by fiber laser welding. Mater. Sci. Eng. A. 2013;561:136–144. doi: 10.1016/j.msea.2012.11.001. DOI
Guo W., Crowther D., Francis J.A., Thompson A., Liu Z., Li L. Microstructure and mechanical properties of laser welded S960 high strength steel. Mater. Des. 2015;85:534–548. doi: 10.1016/j.matdes.2015.07.037. DOI
Khorrami M.S., Mostafaei M.A., Pouraliakbar H., Kokabi A.H. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints. Mater. Sci. Eng. A. 2014;608:35–45. doi: 10.1016/j.msea.2014.04.065. DOI
Nitschke-Pagel T., Digler K. Sources and consequences of residual stresses due to welding. Mater. Sci. Forum. 2014;783:2777–2785. doi: 10.4028/www.scientific.net/MSF.783-786.2777. DOI
Radaj D. Heat Effects of Welding: Temperature Field, Residual Stress, Distortion. Springer; Berlin/Heidelberg, Germany: 2012.
Čapek J., Ganev N., Trojan K., Němeček S., Kolařík K. Investigation of the real structure using X-ray diffraction as a toll for laser welding optimization; Proceedings of the Advances in X-ray Analysis: The Proceeding of Denver X-ray Conference 2019; Lombard, IL, USA. 5–9 August 2019;
Černý I., Kec J. Evaluation of Fatigue Resistance of Laser Welded High Pressure Vessels Steel P355 Considering Fracture Mechanics Approach. Key Eng. Mater. 2019;827:428–433. doi: 10.4028/www.scientific.net/KEM.827.428. DOI
Čapek J., Trojan K., Kec J., Černý I., Ganev N., Kolarik K., Němeček S. Comparison of residual stresses and mechanical properties of unconventionally welded steel plates; Proceedings of the Experimental Stress Analysis 2020; Online Conference. 19–22 October 2020.
Moravec J., Sobotka J., Solfronk P., Thakral R. Heat Input Influence on the Fatigue Life of Welds from Steel S460MC. Metals. 2020;10:1288. doi: 10.3390/met10101288. DOI
Čapek J., Černý I., Trojan K., Ganev N., Kec J., Němeček S. Investigation of residual stresses in high cycle loaded laser steel welds; Proceedings of the Experimental Stress Analysis 2019; Luhačovice, Czech Republic. 3–6 June 2019.
European Committee for Standardization . EN 10028-3:2017. Flat Products Made of Steels for Pressure Purposes—Part 3: Weldable Fine Grain Steels, Normalized. European Committee for Standardization; Brussels, Belgium: 2017. p. 22.
Winholtz R.A., Cohen J.B. Generalised least-squares determination of triaxial stress states by X-ray diffraction and the associated errors. Aust. J. Phys. 1988;41:189–200. doi: 10.1071/PH880189. DOI
MTEX Toolbox. [(accessed on 20 November 2020)]; Available online: https://mtex-toolbox.github.io.
Šebestová H., Horník P., Mrňa L., Doležal P., Mikmeková E. The Effect of Arc Current on Microstructure and Mechanical Properties of Hybrid LasTIG Welds of High-Strength Low-Alloy Steels. Met. Mater. Trans. A. 2018;49:3559–3569. doi: 10.1007/s11663-018-1385-6. DOI
Layus P., Kah P., Khlusova E., Orlov V. Study of the sensitivity of high-strength cold-resistant shipbuilding steels to thermal cycle of arc welding. Int. J. Mech. Mater. Eng. 2018;13:3. doi: 10.1186/s40712-018-0090-1. DOI
Čapek J., Ganev N. Evaluation of Residual Stresses in Laser Welded High-Pressure Vessels Steels by X-ray Diffraction. Key Eng. Mater. 2019;827:165–170. doi: 10.4028/www.scientific.net/KEM.827.165. DOI
Ohata M., Morimoto G., Fukuda Y., Minami F., Inose K., Handa T. Prediction of ductile fracture path in Charpy V-notch sample for laser beam welds. Weld. World. 2015;59:667–674. doi: 10.1007/s40194-015-0256-x. DOI
Üstündağ Ö., Gook S., Gumenyuk A., Rethmeier M. Hybrid laser arc welding of thick high-strength pipeline steels of grade X120 with adapted heat input. J. Mater. Process. Technol. 2020;275:116358. doi: 10.1016/j.jmatprotec.2019.116358. DOI
Special Issue: Selected Papers from Experimental Stress Analysis 2020