This research investigates the machinability of Inconel 718 under conventional machining speeds using three different tool coatings in comparison with uncoated tool during milling operation. Cutting speed, feed rate and depth of cut were selected as variable machining parameters to analyze output responses including surface roughness, burr formation and tool wear. It was found that uncoated and AlTiN coated tools resulted in lower tool wear than nACo and TiSiN coated tools. On the other hand, TiSiN coated tools resulted in highest surface roughness and burr formation. Among the three machining parameters, feed was identified as the most influential parameter affecting burr formation. Grey relational analysis identified the most optimal experimental run with a speed of 14 m/min, feed of 1 μm/tooth, and depth of cut of 70 μm using an AlTiN coated tool. ANOVA of the regression model identified the tool coating parameter as most effective, with a contribution ratio of 41.64%, whereas cutting speed and depth of cut were found to have contribution ratios of 18.82% and 8.10%, respectively. Experimental run at response surface optimized conditions resulted in reduced surface roughness and tool wear by 18% and 20%, respectively.

Department of Machining Assembly and Engineering Metrology Mechanical Engineering Faculty VŠB Technical University of Ostrava 17 listopadu 2172 15 708 00 Ostrava Czech Republic

Department of Mechanical Engineering College of Electrical and Mechanical Engineering Islamabad 44000 Pakistan

Department of Mechanical Engineering Shaqra University Shaqra 11911 Saudi Arabia

School of Mechanical and Manufacturing Engineering Islamabad 44000 Pakistan

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