3D-Printed Coating of Extended-Release Matrix Tablets: Effective Tool for Prevention of Alcohol-Induced Dose Dumping Effect
Status PubMed-not-MEDLINE Jazyk angličtina Země Švýcarsko Médium electronic
Typ dokumentu časopisecké články
Grantová podpora
SGS 2021 006
Ministry of Education, Youth and Sports of the Czech Republic
PubMed
34959404
PubMed Central
PMC8705548
DOI
10.3390/pharmaceutics13122123
PII: pharmaceutics13122123
Knihovny.cz E-zdroje
- Klíčová slova
- 3D printing and coating, Affinisol, alcohol-induced dose dumping effect, dissolution testing, hot melt extrusion (HME), polyvinyl alcohol,
- Publikační typ
- časopisecké články MeSH
Tablets used for extended drug release commonly contain large amounts of drugs. The corresponding drug release mechanism thus has to be well-known and invariable under numerous conditions in order to prevent any uncontrolled drug release. Particularly important is the stability and invariability of the release mechanism in the presence of alcohol due to the possible occurrence of the dose dumping effect. The effect of 3D printing (3DP) coating on the drug release mechanism and the drug release rate was studied as a possible tool for the prevention of the alcohol-induced dose dumping effect. Three types of matrix tablets (hydrophilic, lipophilic, and hydrophilic-lipophilic) were prepared by the direct compression method and coated using 3DP. The commercial filament of polyvinyl alcohol (PVA) and the filament prepared from hypromellose by hot melt extrusion (HME) were used as coating materials. Both coating materials were characterized by SEM, DSC, Raman spectroscopy, and PXRD during particular stages of the processing/coating procedure. The dissolution behavior of the uncoated and coated tablets was studied in the strongly acidic (pH 1.2) and alcoholic (40% of ethanol) dissolution media. The dissolution tests in the alcoholic medium showed that the Affinisol coating was effective in preventing the dose dumping incidence. The dissolution tests in the acidic dissolution media showed that the Affinisol coating can also be useful for the delayed release of active substances.
Zobrazit více v PubMed
Fuenmayor E., Forde M., Healy A.V., Devine D.M., Lyons J.G., McConville C., Major I. Material Considerations for Fused-Filament Fabrication of Solid Dosage Forms. Pharmaceutics. 2018;10:44. doi: 10.3390/pharmaceutics10020044. PubMed DOI PMC
Solanki N.G., Tahsin M., Shah A.V., Serajuddin A.T. Serajuddin, Formulation of 3D Printed Tablet for Rapid Drug Release by Fused Deposition Modeling: Screening Polymers for Drug Release, Drug-Polymer Miscibility and Printability. J. Pharm. Sci. 2018;107:390–401. doi: 10.1016/j.xphs.2017.10.021. PubMed DOI
Tsintavi E., Rekkas D.M., Bettini R. Partial tablet coating by 3D printing. Int. J. Pharm. 2020;581:119298. doi: 10.1016/j.ijpharm.2020.119298. PubMed DOI
Alruwaili N.K., Rizwanullah M., Bukhari S.N.A., Amir M., Ahmed M.M., Fazil M. 3D Printing Technology in Design of Pharmaceutical Products. Curr. Pharm. Des. 2019;24:5009–5018. doi: 10.2174/1381612825666190116104620. PubMed DOI
Traynor M.J., Brown M., Pannala A., Beck P., Martin G.P. Martin, Influence of alcohol on the release of tramadol from 24-h controlled-release formulations during in vitro dissolution experiments. Drug Dev. Ind. Pharm. 2008;34:885–889. doi: 10.1080/03639040801929240. PubMed DOI
Jedinger N., Schrank S., Mohr S., Feichtinger A., Khinast J., Roblegg E. Alcohol dose dumping: The influence of ethanol on hot-melt extruded pellets comprising solid lipids. Eur. J. Pharm. Biopharm. 2015;92:83–95. doi: 10.1016/j.ejpb.2015.02.022. PubMed DOI
Jedinger N., Khinast J., Roblegg E. The design of controlled-release formulations resistant to alcohol-induced dose dumping—A review. Eur. J. Pharm. Biopharm. 2014;87:217–226. doi: 10.1016/j.ejpb.2014.02.008. PubMed DOI
Lochař V., Komersová A., Matzick K., Slezáková B., Bartoš M., Mužíková J., Haddouchi S. The effect of alcohol on ionizing and non-ionizing drug release from hydrophilic, lipophilic and dual matrix tablets. Saudi Pharm. J. 2020;28:187–195. doi: 10.1016/j.jsps.2019.11.020. PubMed DOI PMC
Okwuosa T.C., Pereira B.C., Arafat B., Cieszynska M., Isreb A., Alhnan M.A. Fabricating a shell-core delayed release tablet using dual FDM 3D printing for patient-centred therapy. Pharm. Res. 2017;34:427–437. doi: 10.1007/s11095-016-2073-3. PubMed DOI
AlGahtani M.S., Mohammed A.A., Ahmad J., Saleh E. Development of a 3D printed coating shell to control the drug release of Encapsulated immediate-release tablets. Polymers. 2020;12:1395. doi: 10.3390/polym12061395. PubMed DOI PMC
Raymond C., Rowe P., Sheskey J., Quinn E.M., editors. Handbook of Pharmaceutical Excipients. 6th ed. Pharmaceutical Press; London, UK: 2009.
Xu X., Zhao J., Wang M., Wang L., Yang J. 3D Printed Polyvinyl Alcohol Tablets with Multiple Release Profiles. Sci. Rep. 2019;9:12487. doi: 10.1038/s41598-019-48921-8. PubMed DOI PMC
Salaoru I., Zhou Z., Morris P., Gibbons G. Inkjet-printed Polyvinyl Alcohol Multilayers. J. Vis. Exp. 2017;123:e55093. doi: 10.3791/55093. PubMed DOI PMC
Brochure Pharma Solutions AffinisolTM HPMC HME for Hot Melt Extrusion. [(accessed on 20 October 2021)]. Available online: https://www.pharma.dupont.com/content/dam/dupont/amer/us/en/nutrition-health/general/pharmaceuticals/documents/Download_Affinisol%20HPMC%20HME%20Brochure.pdf.
Tagami T., Fukushige K., Ogawa E., Hayashi N., Ozeki T. 3D Printing Factors Important for the Fabrication of Polyvinylalcohol Filament-Based Tablets. Biol. Pharm. Bull. 2017;40:357–364. doi: 10.1248/bpb.b16-00878. PubMed DOI
Li Z., De Souza L.R., Litina C., Markaki A.E., Al-Tabbaa A. Feasibility of Using 3D Printed Polyvinyl Alcohol (PVA) for Creating Self-Healing Vascular Tunnels in Cement System. Materials. 2019;12:3872. doi: 10.3390/ma12233872. PubMed DOI PMC
Li C.L., Martini L.G., Ford J.L., Roberts M. The use of hypromellose in oral drug delivery. J. Pharm. Pharmacol. 2005;57:533–546. doi: 10.1211/0022357055957. PubMed DOI
Goole J., Amighi K. 3D printing in pharmaceutics: A new tool for designing customized drug delivery systems. Int. J. Pharm. 2016;499:376–394. doi: 10.1016/j.ijpharm.2015.12.071. PubMed DOI
Huang S., O’Donnell K.P., Keen J.M., Rickard M., McGINITY J.W., Williams R.O. A New Extrudable Form of Hypromellose: AFFINISOL™ HPMC HME. AAPS PharmSciTech. 2016;17:106–119. doi: 10.1208/s12249-015-0395-9. PubMed DOI PMC
Gupta S.S., Solanki N., Serajuddin A.T.M. Investigation of thermal and viscoelastic properties of polymers relevant to hot melt extrusion, IV: AffinisolTM HPMC HME polymers. AAPS PharmSciTech. 2016;17:148–157. doi: 10.1208/s12249-015-0426-6. PubMed DOI PMC
FDA (Food and Drug Administration) Guidance for Industry: Bioavailability and Bioequivalence Studies Submitted in NDAs or INDs—General Considerations. [(accessed on 20 October 2021)]. Available online: https://www.gmp-compliance.org/files/guidemgr/UCM389370.pdf.
PrimaselectTM PVA+ Description. [(accessed on 20 October 2021)]. Available online: https://primacreator.com/products/primaselect%E2%84%A2-pva?variant=61779045771.
AFFINISOLTM HPMC HME Brochure. [(accessed on 20 October 2021)]. Available online: https://www.pharma.dupont.com/pharmaceutical-brands/affinisol.html.
Mužíková J., Komersová A., Lochař V., Vildová L., Vošoustová B., Bartoš M. Comparative evaluation of the use of dry binders in a physical mixture or as a coprocessed dry binder in matrix tablets with extended drug release. Acta Pharm. 2018;68:295–311. doi: 10.2478/acph-2018-0030. PubMed DOI
Komersová A., Lochař V., Myslíková K., Mužíková J., Bartoš M. Formulation and dissolution kinetics study of hydrophilic matrix tablets with tramadol hydrochloride and different co-processed dry binders. Eur. J. Pharm. Sci. 2016;95:36–45. doi: 10.1016/j.ejps.2016.08.002. PubMed DOI
Khatri P., Katikaneni P., Desai D., Minko T. Evaluation of Affinisol® HPMC polymers for direct compression proces applications. J. Drug Deliv. Sci. Technol. 2018;47:461–467. doi: 10.1016/j.jddst.2018.08.018. DOI
Rozo J.I.J., Zarow A., Zhou B., Pinal R., Iqbal Z., Romañach R.J. Complementary near-infrared and Raman imaging of pharmaceutical thin films. J. Pharm. Sci. 2011;100:4888–4895. doi: 10.1002/jps.22653. PubMed DOI
Prasad E., Islam M.T., Goodwin D.J., Megarry A.J., Halbert G.W., Florence A.J., Robertson J. Development of a Hot-Melt Extrusion (HME) process to produce drug loaded Affinisol™ 15LV filaments for Fused Filament Fabrication (FFF) 3D printing. Addit. Manuf. 2019;29:100776. doi: 10.1016/j.addma.2019.06.027. DOI
Meena T., Parikh S.S., Gupta A.T.M. Serajuddin, Investigation of thermal and viscoelastic properties of polymers relevant to hot melt extrusion, II: Cellulosic polymers. J. Excip. Food Chem. 2014;5:46–55.
Liu P., Chen W., Liu C., Tian M., Liu P. A novel poly(vinyl alcohol)/poly(ethylene glycol) scaffold for tissue engineering with a unique bimodal open-celled structure fabricated using supercritical fluid foaming. Sci. Rep. 2019;9:9534. doi: 10.1038/s41598-019-46061-7. PubMed DOI PMC
Liao G.-M., Yang C.-C., Hu C.-C., Pai Y.-L., Lue S.J. Novel quaterrnized polyvinyl alcohol/ quaterrnized chitosan nano-composite as an effective hydroxide-conducting electrolyte. J. Membr. Sci. 2015;485:17–29. doi: 10.1016/j.memsci.2015.02.043. DOI
Smyj R., Wang X.-P., Han F. Tramadol Hydrochloride. Profiles Drug Subst. Excip. Relat. Methodol. 2013;38:463–494. doi: 10.1016/B978-0-12-407691-4.00011-3. PubMed DOI