Sustainable cement-based composites: the effect of blended cements and CO2-cured ladle slag on electrical conductivity of silicate composites

. 2025 Dec 03 ; 16 (1) : 504. [epub] 20251203

Status PubMed-not-MEDLINE Jazyk angličtina Země Velká Británie, Anglie Médium electronic

Typ dokumentu časopisecké články

Perzistentní odkaz   https://www.medvik.cz/link/pmid41339450

Grantová podpora
FAST-S-24-8528 Ministerstvo Školství, Mládeže a Tělovýchovy
GA24-10017S Grantová Agentura České Republiky

Odkazy

PubMed 41339450
PubMed Central PMC12775134
DOI 10.1038/s41598-025-30076-4
PII: 10.1038/s41598-025-30076-4
Knihovny.cz E-zdroje

The cement industry is one of the largest environmental polluters, responsible for approximately 7–8% of global CO2 emissions. The search for more sustainable alternative binders and innovative composites is therefore becoming a key direction in the development of building materials. This paper investigates the effect of cement type and CO2 cured alternative binder on the resistivity of a silicate composite with carbon-based filler. The amount of electrically conductive filler was kept below the percolation threshold to observe changes in the electrical properties of the material due to chemical and microstructural modifications, and for the same reason the porosity of the material was maintained. The alternative binder was a 50/50 mixture of cement and grounded ladle slag, cured in a controlled CO2 climatic chamber. The results show that the use of CO2 cured binder not only helps to reduce the environmental footprint of the material but also contributes to the electrical conductivity parameters in the saturated state, which may be important for outdoor applications. The results further indicate that composites based on conventional CEM I and CEM II cements provide relatively good electrical conductivity, while furnace slag-rich CEM III cements show significantly reduced ionic conductivity and higher impedance, making them less suitable for electro-conductive applications. In contrast, the CO2-cured cement/ladle slag system demonstrated the highest leachate conductivity and the lowest impedance in the saturated state, confirming its potential as the most efficient and environmentally beneficial binder for outdoor electro-conductive composites. The study thus confirms that combining alternative binders with electrically conductive fillers can lead to more sustainable and functionally advanced building materials of the future.

Zobrazit více v PubMed

Wu, J., Liu, J. & Yang, F. Three-phase composite conductive concrete for pavement deicing. DOI

Kim, G. M., Park, S. M., Ryu, G. U. & Lee, H. K. Electrical characteristics of hierarchical conductive pathways in cementitious composites incorporating CNT and carbon fiber. DOI

Collinson, M., Hayes, S. & Petropoulos, S. The effect of type of mechanical processing on electrical conductivity and piezoresistive response of CNT and graphite composites. DOI

Zhu, H., Zhou, H. & Gou, H. Evaluation of carbon fiber dispersion in cement-based materials using mechanical properties, conductivity, mass variation coefficient, and microstructure. DOI

Deng, L. et al. Preparation and piezoresistive properties of carbon fiber-reinforced alkali-activated fly ash/slag mortar. DOI

El-Dieb, A. S., El-Ghareeb, M. A., Abdel-Rahman, M. A. & Nasr, E. S. Multifunctional electrically conductive concrete using different fillers. DOI

Wang, L. & Aslani, F. A review on material design, performance, and practical application of electrically conductive cementitious composites. DOI

Jiang, P. et al. Study on the electrical conductivity, strength properties and failure modes of concrete incorporating carbon fibers and iron tailings. DOI

Chen, C. T., Chang, J. J. & Yeih, W. C. The effects of specimen parameters on the resistivity of concrete. DOI

Tao, Y., Hadigheh, S. A., Saha, S. & Wei, Y. Pulverised CFRP waste and reclaimed carbon fibre for cement-based sensors: Investigating electrical resistivity and piezoresistivity under varying environmental conditions. DOI

Zhang, B. et al. Mechanically tough and superior Joule heating graphene-papers used for deicing and snow-melting of asphalt pavement. DOI

Rao, R., Fu, J., Chan, Y., Tuan, C. Y. & Liu, C. Steel fiber confined graphite concrete for pavement deicing. DOI

Rovnaník, P., Kusák, I., Bayer, P., Schmid, P. & Fiala, L. Comparison of electrical and self-sensing properties of Portland cement and alkali-activated slag mortars. PubMed DOI PMC

Jia, M. et al. A new approach for constructing UHPC conductive pathways: Oriented deposition of conductive hydration products: Oriented deposition of conductive hydration products. DOI

Ding, S. et al. Self-heating ultra-high-performance concrete with stainless steel wires for active deicing and snow-melting of transportation infrastructures. DOI

Pereira, N. et al. Mechanical, microstructural and electrical characterization of Portland cement mortars with foundry slags as sand replacement. DOI

Lu, J. et al. Current status and prospects of research on conductive concrete in cold regions. DOI

Uher, V., Černý, V., Drochytka, R. & Baránek, Š. The Effect of Exposure Conditions on the Properties of Cementitious Composites with Reduced Electrical Resistivity. DOI

Rovnaník, P., Míková, M. & Kusák, I. Electrical properties of alkali-activated slag composite with combined graphite/CNT filler. DOI

Černý, V. et al. Impact of Carbon Particle Character on the Cement-Based Composite Electrical Resistivity. PubMed DOI PMC

Wang, H., Yang, J., Liao, H. & Chen, X. Electrical and mechanical properties of asphalt concrete containing conductive fibers and fillers. DOI

Sanchez, F. & Sobolev, K. Nanotechnology in concrete - A review. DOI

Moriche, R., Jiménez-Suárez, A., Sánchez, M., Prolongo, S. G. & Ureña, A. Sensitivity, influence of the strain rate and reversibility of GNPs based multiscale composite materials for high sensitive strain sensors. DOI

Liu, K. et al. Effects of microstructure and pore water on electrical conductivity of cement slurry during early hydration. DOI

Han, B., Ding, S. & Yu, X. Intrinsic self-sensing concrete and structures: A review: A review. DOI

Melichar, T., Bydžovský, J. & Keprdová, Š. Study of Alternative Raw Materials Parameters for Modification of Cement-Bonded Particleboards Composition. DOI

Melichar, T., Meszarosova, L., Bydzovsky, J., Ledl, M. & Vasas, S. The effect of moisture on the properties of cement-bonded particleboards made with non-traditional raw materials. DOI

Najm, O., El-Hassan, H. & El-Dieb, A. Ladle slag characteristics and use in mortar and concrete: A comprehensive review: A comprehensive review. DOI

Wang, Y. & Suraneni, P. Experimental methods to determine the feasibility of steel slags as supplementary cementitious materials. DOI

Vilaplana, A. S. et al. Utilization of Ladle Furnace slag from a steelwork for laboratory scale production of Portland cement. DOI

Shi, C. Characteristics and cementitious properties of ladle slag fines from steel production. DOI

Setién, J., Hernández, D. & González, J. J. Characterization of ladle furnace basic slag for use as a construction material. DOI

Ouffa, N. et al. Potential Reuse of Ladle Furnace Slag as Cementitious Material: A Literature Review of Generation. DOI

Our world in data. Annual CO₂ emissions from cement. https://ourworldindata.org/grapher/annual-co2-cement (2023).

Purton, M. Cement is a big problem for the environment. Here’s how to make it more sustainable. Weforum.org. https://www.weforum.org/stories/2024/09/cement-production-sustainable-concrete-co2-emissions/?utm_source=chatgpt.com (2024).

The climate group. Creating a market for net zero concrete. https://www.theclimategroup.org/concretezero (2025).

Reuters. Cement: Building a green path in a hard industry. https://www.reuters.com/sustainability/decarbonizing-industries/cement-hard-industry-crack-down-emissions-2025-06-11/?utm_source=chatgpt.com (2025).

What is the carbon footprint of steel?. Sustainable-ships. Sustainable-ships.org. https://www.sustainable-ships.org/stories/2022/carbon-footprint-steel (2022).

Steelwatch. SteelWatch Explainer: Why steelmaking drives climate change – and why it doesn’t have to be this way. Online. Steelwatch. Steel Watch- Bringing climate urgency to steel. https://steelwatch.org/steelwatch-explainers/climate/ (2025).

Kodama, S., Nishimoto, T., Yamamoto, N., Yogo, K. & Yamada, K. Development of a new pH-swing CO2 mineralization process with a recyclable reaction solution. DOI

Huijgen, W. J., Ruijg, G. J., Comans, R. N. & Witkamp, G. J. Energy consumption and net CO2 sequestration of aqueous mineral carbonation. DOI

Eloneva, S., Teir, S., Salminen, J., Fogelholm, C. J. & Zevenhoven, R. Fixation of CO2 by carbonating calcium derived from blast furnace slag. DOI

Bonenfant, D. et al. CO2 Sequestration Potential of Steel Slags at Ambient Pressure and Temperature. DOI

Fang, M. et al. Performance analysis of coagulation hardening effect of geopolymer prepared from high calcium-based ladle furnace slag. DOI

Das, K. K., Wu, X., Noh, G., Lee, J. H. & Jang, J. G. Effect of acid attack coupled with elevated temperatures on carbonation-cured calcium sulfoaluminate and ordinary Portland cement paste. DOI

Rovnaníková, M. Studium a modelování karbonatace betonu. Online Dissertation, supervisor Jaromír Havlica. Brno: Brno University of Technology. Faculty of Chemistry. Department of chemistry of materials. http://hdl.handle.net/11012/12542 (2012).

Teplý, B., Matesová, D., Chromá, M. and Rovnaník, P. Stochastic degradation models for durability limit state evaluation: SARA – part VI. In Proc. of 3rd International Conference on Structural Health Monitoring of Intelligent Infrastructure, Vancouver, British Columbia, Canada 187. (2007).

He, Z., Shao, X. & Chen, X. Effect of carbonation treatment on the strength and CO2 uptake rate of composite cementitious material with a high steel slag powder content. PubMed DOI PMC

Chopperla, K. S. & Ideker, J. H. Using electrical resistivity to determine the efficiency of supplementary cementitious materials to prevent alkali-silica reaction in concrete. DOI

Ranger, M. & Hasholt, M. T. Relationship between chloride migration, bulk electrical conductivity and formation factor of blended cement pastes. DOI

EN 197–1 - Cement – Part 1: Composition, specifications and conformity criteria for common cements. CEN (2011).

EN 934–2 - Admixtures for concrete, mortar and grout – Part 2: Concrete admixtures – Definitions, requirements, conformity, marking and labelling. CEN, (2009).

EN 1015–3, Methods of test for mortar for masonry - Part 3: Determination of consistence of fresh mortar (by flow table). European Committee for Standardization (CEN), Brussels, Belgium (1999).

EN 196–1 – Methods of testing cement – Part 1: Determination of strength. European Committee for Standardization (CEN), Brussels, Belgium (2016).

EN 1097–7- Tests for mechanical and physical properties of aggregates – Part 7: Determination of the particle density of filler – Pycnometer method. European Standard (2022).

EN 12390–7 - Testing hardened concrete - Part 7: Density of hardened concrete. European Committee for Standardization (CEN), Brussels, Belgium (2020).

ČSN 73 1326 - Determination of the resistance of cement concrete surface to water and chemical de-icing agents. Prague: Office for Standardization and Measurement, (1985).

Panchuk, V., Yaroshenko, I., Legin, A., Semenov, V. & Kirsanov, D. Application of chemometric methods to XRF-data – A tutorial review. PubMed DOI

(CEN), European Committee for Standardization. Methods of testing cement – Part 6: Determination of fineness: Determination of fineness. Brussels: CEN: https://standards.iteh.ai/catalog/standards/cen/9feaed91-485e-4e0b-93c6-36357e1580ec/en-196-6-2018 (2018).

Ahmad, J. et al. A comprehensive review on the ground granulated blast furnace slag (GGBS) in concrete production. DOI

Larson, Thurston Eric; University of illinois at urbana-champaign. water resources center, publisher.; Sollo, F. F. Mcgurk, Florence f. Complexes affecting the solubility of calcium carbonate in water: phase II: WRC research report ; no. 108. Urbana, Illinois: University of illinois water resources centre. (1976).

Ragipani, R., Bhattacharya, S. & Suresh, A. K. Kinetics of steel slag dissolution: from experiments to modelling: from experiments to modelling. PubMed DOI PMC

Piatak, N. M., Parsons, M. B. & Seal, R. R. Characteristics and environmental aspects of slag: A review: A review. DOI

Madeja, B. et al. New insights into the nucleation of portlandite and the effects of polymeric additives. DOI

Rothstein, D., Thomas, J. J., Christensen, B. J. & Jennings, H. M. Solubility behavior of Ca-, S-, Al-, and Si-bearing solid phases in Portland cement pore solutions as a function of hydration time. DOI

Galan, I., Glasser, F., Andrade, C., Baza Herrero, D. Dissolution of portlandite. (2011).

Gartner, E. M., Tang, F. J. & Weiss, S. J. Saturation Factors for Calcium Hydroxide and Calcium Sulfates in Fresh Portland Cement Pastes. DOI

Bache HH, Idorn GM, Nepper-Christensen P, Nielsen J. Morphology of calcium hydroxide in cement paste. In: Symposium on structure of Portland cement paste and concrete. Washington, DC: Highway Research Board, pp. 154–174. (Highway Research Board Special Report; 90). http://onlinepubs.trb.org/Onlinepubs/sr/sr90/90-014.pdf (1966).

dos Santos, M. R., Ulsen, C. & Mueller, A. Quantification of residual cement paste on recycled concrete aggregates containing limestone by selective dissolution. DOI

Najít záznam

Citační ukazatele

Pouze přihlášení uživatelé

Možnosti archivace

Nahrávání dat ...