Mathematical Modelling of Temperature Distribution in Selected Parts of FFF Printer during 3D Printing Process
Status PubMed-not-MEDLINE Language English Country Switzerland Media electronic
Document type Journal Article
Grant support
SGS20/060/OHK3/1T/13
Grant Agency of the Czech Technical University in Prague
PubMed
34883715
PubMed Central
PMC8659656
DOI
10.3390/polym13234213
PII: polym13234213
Knihovny.cz E-resources
- Keywords
- FFF, additive manufacturing, dynamic and static model, fused filament fabrication, temperature distribution modelling, thermal history,
- Publication type
- Journal Article MeSH
This work presented an FEM (finite element method) mathematical model that describes the temperature distribution in different parts of a 3D printer based on additive manufacturing process using filament extrusion during its operation. Variation in properties also originate from inconsistent choices of process parameters employed by individual manufacturers. Therefore, a mathematical model that calculates temperature changes in the filament (and the resulting print) during an FFF (fused filament fabrication) process was deemed useful, as it can estimate otherwise immeasurable properties (such as the internal temperature of the filament during the printing). Two variants of the model (both static and dynamic) were presented in this work. They can provide the user with the material's thermal history during the print. Such knowledge may be used in further analyses of the resulting prints. Thanks to the dynamic model, the cooling of the material on the printing bed can be traced for various printing speeds. Both variants simulate the printing of a PLA (Polylactic acid) filament with the nozzle temperature of 220 °C, bed temperature of 60 °C, and printing speed of 5, 10, and 15 m/s, respectively.
See more in PubMed
Vassilakos A., Giannatsis J., Dedoussis V. Fabrication of parts with heterogeneous structure using material extrusion additive manufacturing. Virtual Phys. Prototyp. 2021;16:267–290. doi: 10.1080/17452759.2021.1919154. DOI
Canessa E., Fonda C., Zennaro M. Low-Cost 3D Printing for Science, Education and Sustainable Development. 1st ed. ICTP—The Abdus Salam International Centre for Theoretical Physics; Trieste, Italy: 2013.
Henning C., Schmid A., Hecht S., Rückmar C., Harre K., Bauer R. Usability of biobased polymers for PCB; Proceedings of the 42nd International Spring Seminar on Electronics Technology (ISSE); Wroclaw, Poland. 15–19 May 2019; pp. 1–7. DOI
Veselý P. Nozzle temperature effect on 3D printed structure properties; Proceedings of the Zborník príspevkov z medzinárodnej konferencie ELEKTROTECHNOLÓGIA 2019; Zuberec, Slovakia. 21–23 May 2019.
Moretti M., Rossi A., Senin N. In-process simulation of the extrusion to support optimisation and real-time monitoring in fused filament fabrication. Addit. Manuf. 2021;38:101817. doi: 10.1016/j.addma.2020.101817. DOI
Vanaei H.R., Deligant M., Shirinbayan M., Raissi K., Fitoussi J., Khelladi S., Tcharkhtchi A. A comparative in--process monitoring of temperature profile in fused filament fabrication. Polym. Eng. Sci. 2020;61:68–76. doi: 10.1002/pen.25555. DOI
Vanaei H.R., Raissi K., Deligant M., Shirinbayan M., Fitoussi J., Khelladi S., Tcharkhtchi A. Toward the Understanding of Temperature Effect on Bonding Strength, Dimensions and Geometry of 3D-Printed Parts. J. Mater. Sci. 2020;55:14677–14689. doi: 10.1007/s10853-020-05057-9. DOI
COMSOL AB . MEMS Module User’s Guide, COMSOL Multiphysics® V. 5.4. COMSOL AB; Stockholm, Sweden: 2018. pp. 54–57.
Jerez-Mesa R., Travieso-Rodríguez J.A., Corbella X., Busqué R., Gómez-Gras G. Finite element analysis of the thermal behavior of a RepRap 3D printer liquefier. Mechatronics. 2016;36:119–126. doi: 10.1016/j.mechatronics.2016.04.007. DOI
Pyda M., Bopp R.C., Wunderlich B. Heat capacity of poly (lactic acid) J. Chem. Thermodyn. 2004;36:731–742. doi: 10.1016/j.jct.2004.05.003. DOI
Jaques N.G., dos Silva I.D.S., da Barbosa Neto M.C., Ries A., Canedo E.L., Wellen R.M.R. Effect of Heat Cycling on Melting and Crystallization of PHB/TiO2 Compounds. Polímeros. 2018;28:161–168. doi: 10.1590/0104-1428.12416. DOI
Batista N.L., Olivier P., Bernhart G., Rezende M.C., Botelho E.C. Correlation between Degree of Crystallinity, Morphology and Mechanical Properties of PPS/Carbon Fiber Laminates. Mater. Res. 2016;19:195–201. doi: 10.1590/1980-5373-MR-2015-0453. DOI
Avinc A., Akbar K. Overview of poly (lactic acid) fibres. Part I: Production, properties, performance, environmental impact, and end-use applications of poly (lactic acid) fibres. Fiber Chem. 2009;41:391–401. doi: 10.1007/s10692-010-9213-z. DOI