Currently, prefabricated panel structures are typical products made of polymeric composite materials. The integrity of the composite panels, their structure and accuracy of making a contour are largely associated with the manifestation of residual technological stresses. The above phenomena and associated stress-strain behaviour inevitably occur in the process of moulding of the composite products. However, their value, nature, time of occurrence and dynamics of growth can be fully controlled and regulated. The paper deals with the study of the effect of moulding pressure on the quality of a composite product. A dependence is presented that allows us to determine the time for the degassing of the polymeric composite material package at the given temperature and pressure to obtain a monolithic and nonporous structure. It is shown that the peak of the maximum volatile-matter yield for the considered binder types lies in the temperature range where the degree of curing does not exceed 10%; that is, the viscosity values do not prevent the removal of volatile fractions. The effect of moulding pressure on the values of the volume content of the reinforcing material has been studied, and the dependence of the required thickness of the absorbent layer on the parameters of the package of polymer composite material and pressure has been obtained. The dependence of the required thickness of absorbent layer on the parameters of the package of polymeric composite material and pressure has been obtained. The mathematical model developed by us provides an opportunity to predict the stress-strain behaviour of a composite structure at any time during the moulding process. The model is closely related to chemo-viscous and thermal models. It allowed us to synthetize a method for choosing the rational parameters of the moulding process (temperature, pressure, and time), materials of additional layers and equipment. The experiments proved the presence of several defects, such as de-lamination of edges, waviness, swelling and poor adhesion of upper layers in the specimen of the composite panel cooled stepwise in the absence of the vacuum pressure. The surface quality of the specimen of the panel cooled stepwise under vacuum pressure was significantly better, and no visible defects were observed. The obtained theoretical values of deflections, considering the change in physic-mechanical characteristics that depend on the temperature and rheonomic properties of the material, showed an error that did not exceed 7%, compared to the experimental data. Our results can be applied at the enterprises engaged in designing and manufacturing panel structures of polymeric composite materials.
- Keywords
- equipment, process parameters, temperature differential, thermoelasticity,
- Publication type
- Journal Article MeSH
Currently, we observe extensive use of products made of polymeric composite materials in various industries. These materials are being increasingly used to manufacture large-sized structural parts that bear significant loads. However, increase in the volume of composites used in critical structures is impeded by the instability of properties of the resulting products. In most cases, the reason for this is the residual thermal stress-strain behaviour of the composite structure. This paper deals with the development of a method to predict the residual stress-strain behaviour depending on the heating conditions and distribution of the temperature field over the thickness of the moulded composite package. The method establishes the relationship between moulding process parameters and the effect of the auxiliary and basic equipment on the distribution of the temperature field, stresses, and strains in the moulded product. It is shown that the rate of temperature change at the stage of heating has its effect on the amount of residual deformation of the structure. Experimental studies have been carried out to determine the influence of several factors (rates of heating and cooling) on the residual deflection of the composite panel. Experimental data proves that specimens moulded under conditions of an increased heating rate get a greater deflection than those moulded at a lower heating rate. The error of results during the full-scale experiment did not exceed 6.8%. Our results provide an opportunity to determine the residual thermal stress-strain behaviour of the moulded structure with the required degree of accuracy without a series of experiments. It allows us to significantly simplify the practical implementation of the developed method and avoid any additional production costs.
- Keywords
- equipment, process parameters, temperature differential, thermoelasticity,
- Publication type
- Journal Article MeSH
This paper presents a coupled thermoelastic finite element formulation for static and dynamic analysis of composite laminated plates with embedded active shape memory alloy (SMA) wires, which accounts for both the phase transformation and the nonlinearity effects of SMA wires. The equations of motion are obtained by using Hamilton's principle and first-order shear deformation theory (FSDT). Furthermore, based on Brinson's one-dimensional phase transformation constitutive law, a novel coupled thermoelastic finite element model that enables analysis of the SMA hybrid composite (SMAHC) plate is developed. The accuracy and efficiency of the developed computational model for analysis of SMAHC plates are reinforced by comparing theoretical predictions with data available from the literature. The results of the numerical examples also show the ability of the proposed model to predict the thermal-mechanical behavior of SMAHC plates in accordance with SMA's hysteresis behavior. In addition, based on the proposed model, the influence of temperature as well as SMA volume fraction, pre-strain value, boundary condition and layup sequence on the static bending and free vibration behavior of the SMAHC plates is investigated in detail. The results of parametric analysis show that the variations of both static deflection and natural frequency of the SMAHC plate over temperature exhibit a nonmonotonic behavior.
- Keywords
- FEM, SMA, composite laminated structures, computational modeling, first-order deformation theory, shape memory alloys,
- Publication type
- Journal Article MeSH
Fe-~30 at.%Pd is a ferromagnetic shape memory alloy (SMA) with a reversible thermoelastic fcc-fct phase transformation. The advantage of adding a small amount of Indium to Fe-Pd SMAs is, among other things, the upward shift of the transformation temperatures, which allows us to maintain the material in the martensitic state (fct structure) at room temperature. In this work, we study the microstructure and the magnetic properties of nominally Fe67.6-Pd32-In0.4 (at.%) melt-spun ribbons. Energy-dispersive spectroscopy analysis showed a certain level of non-uniformity of Indium distribution in the as-spun ribbon. However, the attempt to homogenize the ribbon by annealing at 1273 K for 120 h resulted in an unfavoured structural change to bct martensite. Magneto strains induced by a 9 kOe magnetic field reached over 400 ppm for certain field orientations, which is around four times more than the magneto strains of near-binary Fe-Pd shape memory alloys.
- Keywords
- Fe-Pd shape memory alloy, X-ray diffraction, magnetically induced strains, martensitic transformation, multiferroic alloys,
- Publication type
- Journal Article MeSH
Graphene is extremely sensitive to optical, electrical and mechanical stimuli, which cause a significant variation of the band structure, thus the physiochemical properties. In our work, we report on changes of strain and doping in graphene grown by chemical vapor deposition on copper and transferred onto a BaTiO3(1 0 0) (BTO) single-crystal. The BTO is known as a ferroelectric material, which undergoes several thermoelastic martensitic phase transitions when it is cooled from 300 K to 10 K. In order to enhance the very weak Raman signal of the graphene monolayer (ML) on the BTO, a 15 nm thin gold layer was deposited on top of the graphene ML to benefit from the surface enhanced Raman scattering. Using temperature dependent Raman spectral mapping, the principal Raman modes (D, G and 2D) of the graphene ML were followed in situ. From a careful analysis of these Raman modes, we conclude that the induced strain and doping of the graphene ML follows the martensitic phase transitions of the BTO crystal. Our study suggests potential exploitation of the graphene as a highly sensitive opto-mechanical sensor or transducer.
- Publication type
- Journal Article MeSH
A wearable and stretchable strain sensor with a gauge factor above 23 was prepared using a simple and effective technique. Conducting nanocomposite strands were prepared from styrene-b-(ethylene-co-butylene)-b-styrene triblock copolymer (SEBS) and carbon black (CB) through a solvent-processing method that uses a syringe pump. This novel nanocomposite preparation technique is a straightforward and cost-effective process and is reported in the literature for the first time. The work included two stages: the flexible nanocomposite preparation stage and the piezoresistive sensor stage. Depending on its molecular structure, the thermoelastic polymer SEBS is highly resilient to stress and strain. The main aim of this work is to fabricate a highly flexible and piezoresistive nanocomposite fibre/strand. Among the prepared composites, a composite corresponding to a composition just above the percolation threshold was selected to prepare the strain sensor, which exhibited good flexibility and conductivity and a large piezoresistive effect that was linearly dependent on the applied strain. The prepared nanocomposite sensor was stitched onto a sports T-shirt. Commercially available knee and elbow sleeves were also purchased, and the nanocomposite SEBS/CB strands were sewn separately on the two sleeves. The results showed a high sensitivity of the sensing element in the case of breathing activity (normal breathing, a 35% change, and deep breathing at 135%, respectively). In the case of knee and elbow movements, simultaneous measurements were performed and found that the sensor was able to detect movement cycles during walking.
