The modification of polymer materials' useful properties can be applicable in many industrial areas due to the ability to make commodity and technical plastics (plastics that offer many benefits, such as processability, by injection molding) useful in more demanding applications. In the case of injection-molded parts, one of the most suitable methods for modification appears to be high-energy irradiation, which is currently used primarily for the modification of mechanical and thermal properties. However, well-chosen doses can effectively modify the properties of the surface layer as well. The purpose of this study is to provide a complex description of high-energy radiation's (β radiation) influence on the useful properties of injection-molded parts made from common polymers. The results indicate that β radiation initiates the cross-linking process in material and leads to improved mechanical properties. Besides the cross-linking process, the material also experiences oxidation, which influences the properties of the surface layer. Based on the measured results, the main outputs of this study are appropriately designed regression models that determine the optimal dose of radiation.

• Keywords
• beta radiation, cross-linking, injection molding, mechanical properties, oxidation, polymers, regression, surface properties,
• Publication type
• Journal Article MeSH

Nowadays, technical practice puts emphasis on improving selected material properties of polymers which could lead to new applications. Material properties can be modified in numerous ways, among which is radiation treatment. This study looks into the influence of beta radiation on several properties of polyamide 6, e.g., indentation hardness, modulus and creep. Main changeable parameters were the concentration of triallyl isocyanurate (TAIC), which promotes cross-linking, and intensity of radiation. The concentration was in the range from 2 to 6 wt.%, while the radiation dose was 0, 66, 99 and 132 kGy. The treated materials were measured for indentation hardness, modulus and creep. Degree of cross-linking was verified by thermo-mechanical analysis (TMA), while degradation processes was investigated by Fourier-transform infrared spectroscopy (FTIR). The results indicate that electron radiation positively affects the tested material properties. The best results were seen in polyamide with 6 wt.% of TAIC, which demonstrated a 38% improvement in mechanical properties after exposure to 132 kGy. This improvement in properties affects the final parts and their application (e.g., in the automotive industry-engine parts; in electrical engineering-insulation of wires and cables; and in industry-pipes for underfloor heating, etc.).

• Keywords
• cross-linking, electron radiation, indentation hardness, micro-indentation test, polyamide 6, structural properties,
• Publication type
• Journal Article MeSH

This study focuses on the problematic of polyamide 6 containing various concentrations of cross-linking agent that was exposed to electron radiation. It is important to improve the material properties of polymers as much as possible. This endeavor can be realized by numerous methods, one of which is radiation exposure. This study investigates the effect of electron beam radiation in doses ranging from 66 to 132 kGy on the micro-mechanical properties of polymers, specifically polyamide 6 filled with 1, 3 and 5 wt.% of cross-linking agent triallyl isocyanurate (TAIC). The changes in the material brought by the radiation exposure were quantified by measurements of indentation hardness and modulus, which were the main measured micro-mechanical properties. Furthermore, thermo-mechanical analysis (TMA) was chosen to confirm the results of the material cross-linking, while the effect of degradation was investigated by Fourier-transform infrared spectroscopy (FTIR). In pursuit of complete evaluation, the topography of the test subject's surface was explored by atomic force microscopy (AFM). The optimal concentration/radiation ratio was found in polyamide 6 enriched by 5 wt.% concentration of TAIC, which was irradiated by 132 kGy. Material treated in such a way had its indentation hardness by 33% and indentation modulus improved by 26% in comparison with the untreated material. These results were subsequently confirmed by the TMA and FTIR methods.

• Keywords
• Fourier-transform infrared spectroscopy, electron beam, indentation hardness, micro-indentation, polyamide, triallyl isocyanurate,
• Publication type
• Journal Article MeSH

This study describes the influence of polymer flow length on mechanical properties of tested polymer, specifically polycarbonate. The flow length was examined in a spiral shaped mould. The mould cavity's surface was machined by several methods, which led to differing roughness of the surface. The cavity was finished by milling, grinding and polishing. In order to thoroughly understand the influence of the mould surface quality on the flow length, varying processing parameters, specifically the pressure, were used. The polymer part was divided into several segments, in which the micro-mechanical properties, such as hardness and indentation modulus were measured. The results of this study provide interesting data concerning the flow length, which was up to 3% longer for rougher surfaces, but shorter in cavities with polished surface. These results are in disagreement with the commonly practiced theory, which states that better surface quality leads to greater flow length. Furthermore, evaluation of the micro-mechanical properties measured along the flow path demonstrated significant variance in researched properties, which increased by 35% (indentation hardness) and 86% by indentation modulus) in latter segments of the spiral in comparison with the gate.

• Keywords
• flow length, hardness, micro-mechanical properties, polycarbonate, surface quality,
• Publication type
• Journal Article MeSH

This study describes the effect of electron radiation on the nano-mechanical properties of surface layers of selected polyamide (PA) types. Electron radiation initiates the cross-linking of macromolecules in the polyamide structure, leading to the creation of a 3D network which fundamentally changes the properties of the tested polymers. Selected types of polyamide (PA 6, PA 66 and PA 9T) were exposed to various intensities of electron radiation (33 kGy, 66 kGy, 99 kGy, 132 kGy, 165 kGy and 198 kGy). The cross-linked polyamides' surface properties were measured by means of the modern nano-indentation technique (Depth Sensing Indentation; DSI), which operates on the principle of the immediate detection of indenter penetration depth in dependence on the applied load. The evaluation was preformed using the Oliver-Pharr method. The effect of electron radiation on the tested polyamides manifested itself in the creation of a 3D network, which led to an increase of surface layer properties, such as indentation hardness, elastic modulus, creep and temperature resistance, by up to 93%. The increase of temperature and mechanical properties substantially broadens the field of application of these materials in technical practice, especially when higher temperature resistance is required. The positive changes to the nano-mechanical properties as well as mechanical and temperature capabilities instigated by the cross-linking process were confirmed by the gel volume test. These measurements lay the foundation for a detailed study of this topic, as well as for a more effective means of modifying chosen properties of technical polyamide products by radiation.

• Keywords
• Keywords: polyamide, cross-linking, electron rays, gel content, nano-indentation, surface layer,
• Publication type
• Journal Article MeSH

This study's goal was to describe the influence of a wide range of ionizing beta radiation upon the changes in surface layer mechanical properties and structural modifications of selected types of polymer. Radiation crosslinking is a process whereby the impingement of high-energy electrons adjusts test sample structures, thus enhancing the useful properties of the material, e.g., hardness, wear-resistance, and creep, in order that they may function properly during their technical use. The selected polymers tested were polyolefin polymers like polyethylene (Low-density polyethylene LDPE, High-density polyethylene HDPE). These samples underwent exposure to electron radiation of differing dosages (33, 66, 99, 132, 165, and 198 kGy). After the crosslinking process, the samples underwent testing of the nano-mechanical properties of their surface layers. This was done by means of a state-of-the-art indentation technique, i.e., depth-sensing indentation (DSI), which detects the immediate change in the indentation depth associated with the applied force. Indeed, the results indicated that the optimal radiation dosage increased the mechanical properties by up to 57%; however, the beneficial levels of radiation varied with each material. Furthermore, these modifications faced examination from the structural perspective. For this purpose, a gel test, Raman spectroscopy, and crystalline portion determination by X-ray all confirmed the assumed trends.

• Keywords
• X-ray, crosslinking, electron rays, gel content, nano-indentation, polymers, spectroscopy,
• Publication type
• Journal Article MeSH