Waste materials from the automotive industries were re-used as aggregates into metakaolin-based geopolymer (GP), geopolymer mortar (GM), and Bauhaus B20-based concrete composite (C). Specifically, the study evaluates the ability of windshield silica glass (W), PVB-Foils (P), and rubber granulates (G) to impact the mechanical and thermal properties. The addition of the recovered materials into the experimental geopolymers outperformed the commercially available B20. The flexural strength reached values of 7.37 ± 0.51 MPa in concrete with silica glass, 4.06 ± 0.32 in geopolymer malt with PVB-Foils, and 6.99 ± 0.82 MPa in pure geopolymer with rubber granulates; whereas the highest compressive strengths (бc) were obtained by the addition of PVB-Foils in pure geopolymer, geopolymer malt, and concrete (43.16 ± 0.31 MPa, 46.22 ± 2.06 MPa, and 27.24 ± 1.28 MPa, respectively). As well PVB-Foils were able to increase the impact strength (бi) at 5.15 ± 0.28 J/cm2 in pure geopolymer, 5.48 ± 0.41 J/cm2 in geopolymer malt, and 3.19 ± 0.14 J/cm2 in concrete, furnishing a significant improvement over the reference materials. Moreover, a correlation between density and thermal conductivity (λ) was also obtained to provide the suitability of these materials in applications such as insulation or energy storage. These findings serve as a basis for further research on the use of waste materials in the creation of new, environmentally friendly composites.

• Klíčová slova
• PVB-Foils, concrete, geopolymer, rubber granulate, windshield glass,
• Publikační typ
• časopisecké články MeSH

In this study, the effect of different types of aluminosilicates on the thermo-mechanical properties of metakaolinite-based geopolymer binders and composites was examined. The metakaolinite-based geopolymer binders and composites were produced from three different types of aluminosilicates (one metakaolin and two calcined claystones) and a potassium alkaline activator. Chamotte was added as a filler, amounting to 65% by volume, to create geopolymer composites. Geopolymer binders were characterized by X-ray diffraction, rotary rheometer and scanning electron microscopy. The mechanical properties, thermal dilatation and thermal conductivity were investigated on geopolymer composites with three different aluminosilicates before and after exposure to high temperatures (up to 1200 °C). The results showed that the geopolymer binders prepared from calcined claystones had a lower dynamic viscosity (787 and 588 mPa·s) compared to the geopolymer binders prepared from metakaolin (1090 mPa·s). Geopolymer composites based on metakaolin had lower shrinkage (0.6%) and higher refractoriness (1520 °C) than geopolymers from calcined claystones (0.9% and 1.5%, 1500 °C and 1470 °C). Geopolymers based on calcined kaolinitic claystones are a promising material with higher compressive (95.2 and 71.5 MPa) and flexural strength (12.4 and 10.7 MPa) compared to geopolymers based on metakaolin (compressive strength 57.7 MPa).

• Klíčová slova
• characterization, claystone, geopolymer, mechanical properties, metakaolin, metakaolinite, thermal properties,
• Publikační typ
• časopisecké články MeSH

A metakaolinite-based geopolymer binder was prepared by using calcined claystone as the main raw material and potassium as the alkaline activator. Chamotte was added (65 vol%) to form geopolymer composites. Potassium hydroxide (KOH) was used to adjust the molar ratio of K/Al and the effect of K/Al on thermo-mechanical properties of geopolymer composites was investigated. This study aimed to analyze the effect of K/Al ratio and exposure to high temperatures (up to 1200 °C) on the compressive and flexural strengths, phase composition, pore size distribution, and thermal dilatation. With an increasing K/Al ratio, the crystallization temperature of the new phases (leucite and kalsilite) decreased. Increasing content of K/Al led to a decline in the onset temperature of the major shrinkage. The average pore size slightly increased with increasing K/Al ratio at laboratory temperature. Mechanical properties of geopolymer composites showed degradation with the increase of the K/Al ratio. The exception was the local maximum at a K/Al ratio equal to one. The results showed that the compressive strength decreases with increasing temperature. For thermal applications above 600 °C, it is better to use samples with lower K/Al ratios (0.55 or 0.70).

• Klíčová slova
• K-geopolymer, claystone, mechanical properties, metakaolinite, thermal properties,
• Publikační typ
• časopisecké články MeSH

This work presents carbon fabric reinforced aluminosilicate matrix composites with content of boric acid, where boron replaces aluminum ions in the matrix and can increase the mechanical properties of composites. Five different amounts of boric acid were added to the alkaline activator for preparing six types (including alkaline activator without boric acid) of composites by the prepreg method. The influence of boric acid content in the matrix on the tensile strength, Young's modulus and interlaminar strength of composites was studied. Attention was also paid to the influence of boron content on the behavior of the matrix and on the internal structure of composites, which was monitored using a scanning electron microscope. The advantage of the aluminosilicate matrix is its resistance to high temperatures; therefore, tests were also performed on samples affected by temperatures of 400-800 °C. The interlaminar strength obtained by short-beam test were measured on samples exposed to 500 °C either hot (i.e. measured at 500 °C) or cooled down to room temperature. The results showed that the addition of boron to the aluminosilicate matrix of the prepared composites did not have any significant effect on their mechanical properties. The presence of boron affected the brittleness and swelling of the matrix and the differences in mechanical properties were evident in samples exposed to temperatures above 500 °C. All six prepared composites showed tensile strength higher than 320 MPa at laboratory temperature. The boron-free composite had the highest strength 385 MPa. All samples showed a tensile strength higher than 230 MPa at elevated temperatures up to 500 °C.

• Klíčová slova
• carbon fiber, composite, prepreg, short-beam, temperature resistant, tensile strength,
• Publikační typ
• časopisecké články MeSH