Optimisation of the tensile strength of thermoplastic polymer-matrix composites remains a scientific as well as technological challenge for 3D printing technology due to the mass application of composite materials. Inadequate mechanical properties are due to the mismatch in the surface energies of the polymer and fillers. In this study, an additively manufactured composite was 3D-printed and tested. The composite consisted of a linear low-density polyethylene matrix filled with glass fibres. Composite filaments were extruded from neat and plasma-treated polymer powders. Plasma was sustained in oxygen at 100 Pa by a pulsed microwave discharge, and 250 g of polymer powder of average diameter 150 µm was placed into a dish and stirred during the plasma treatment. The O-atom density at the position of the dish containing polymer powder was about 2 × 1021 m-3, and the treatment time was varied up to 30 min. A gradual improvement in the composites' tensile and flexural strength was observed at the plasma treatment time up to about 10 min, and the mechanical properties remained unchanged with prolonged treatment time. The tensile strength of composites prepared from plasma-treated polymer increased by one-third compared to those based on untreated powder. However, reinforcing the modified polyethylene with plasma-treated glass fibres did not result in further significant mechanical improvement compared to untreated fibres. In contrast, strength values doubled using glass fibres with silane sizing in combination with plasma-modified matrix. The results were explained by the increased surface energy of the polymer powder due to functionalisation with polar functional groups during plasma treatment.

• Klíčová slova
• 3D print, adhesion, plasma modification, polyethylene,
• Publikační typ
• časopisecké články MeSH

In this article, the effect of plasma treatment of polyethylene powder and glass fibers on the adhesion between polyethylene and glass fibers in composites prepared by rotational molding was studied. In contrast to other processing techniques, such as injection molding, the rotational molding process operates at atmospheric pressure, and no pressure is added to ensure mechanical interlocking. This makes reinforcing the rotomolded product very difficult. Therefore, the formation of chemical bonds is necessary for strong adhesion. Different combinations of untreated polyethylene (UT.PE), plasma-treated polyethylene (PT.PE), untreated and plasma-treated glass fibers were manually mixed and processed by rotational molding. The resulting composites were cut and tested to demonstrate the effect of the treatment on the adhesion between the composite components and on the mechanical properties of the final composites. The results showed that the treatment of both powder and fiber improved the adhesion between the matrix and fibers, thus improving the mechanical properties of the resulting composites compared to those of pure polyethylene samples and composites prepared using untreated components. The tensile strength, tensile modulus, and flexural modulus of the composites prepared using 10-min treated powder with 20 wt% of 40-min treated fibers improved by 20%, 82%, and 98%, respectively, compared to the pure polyethylene samples.

• Klíčová slova
• adhesion, composites, glass fiber, plasma treatment, polyethylene, rotational molding,
• Publikační typ
• časopisecké články MeSH

This research focused on enhancement of mechanical properties in carbon fiber (CF)-filler-reinforced linear low-density polyethylene (PE) matrix composites. A hand layup method using an oven was used as the fabrication method. Improvement in adhesion was achieved by oxygen plasma treatment to the PE matrix. CF and PE were initially mixed by normal stirring, ultrasonication and mechanical stirring before being filtered and dried for fabrication. Better tensile results were observed with a plasma-treated polyethylene (PEP)/10 wt.% CF combination, with a maximum tensile strength of 21.5 MPa and improvement in the properties of up to 12.57% compared to non-plasma PE with the same CF addition. The addition of carbon fibers at 13 and 15 wt.% resulted in a reduction in the tensile strength properties to 18.2 MPa and 17.7 MPa, respectively. This reduction in tensile strength was due to agglomeration of CF with plasma- and non-plasma-treated PE. The fabrication condition of 180 °C temperature for 20 min showed better tensile properties than other conditions. The SEM results following tensile testing revealed enhanced CF filler adherence with plasma PE results, as well as fewer surface deformations. A higher flexural strength of 25.87 MPa was observed for the plasma treated PE/7 wt.% CF combination.

• Klíčová slova
• carbon fiber, mechanical properties, plasma treatment, polyethylene,
• Publikační typ
• časopisecké články MeSH

This paper describes a newly developed testing method for determination of the adhesivity of a film sintered from thermoplastic powder. This method is based on the modified EN 15337 standard. Application of this method enables an effective development of thermoplastic composites with enhanced adhesion between reinforcement and matrix and/or high-quality joints between plastics and dissimilar materials. The proposed method was successfully tested on a series of polyethylene powders treated in the oxygen atmosphere for 0-1200 s. Adhesion to metal and glass substrates in dependence on treatment conditions is described along with powder wettability and X-ray photoelectron spectroscopy analysis. The results show an increase in adhesion to metal by 580% and to glass by 1670% for the longest treatment time, compared to a nontreated powder. Sintering of treated powders revealed a strong influence of treatment time on the melting process. The XPS analysis confirmed the formation of new oxygen groups (C-O, C=O, O-C=O). The method reveals a specific behavior of powders based on treatment conditions, which is crucial for the optimization of plasma treatment for the improved adhesion, applicability of polymer powders, and a development of composite materials.

• Klíčová slova
• adhesion, composites, optimization, plasma treatment, polymer powders, rotomolding, testing method,
• Publikační typ
• časopisecké články MeSH

The aim of this study is to investigate a multilayer structure made of polyethylene and polyamide by rotational molding. Due to the different polarity of these polymers, it is difficult to ensure enough adhesion between created layers. Two methods leading to improve adhesion are introduced. Plasma modification of polyethylene powder, after which new functional groups are bound to the treated surface, may enhance specific adhesion by forming hydrogen bonds with-CONH groups of polyamide. Different strategies of adding material to the mold give rise to complicated interlayer which increases joint strength by mechanism of the mechanical adhesion. Mechanical tests show a significant improvement of joint strength, where treated samples reached two-fold values of peel strength (7.657 ± 1.024 N∙mm-1) against the untreated sample (3.662 ± 0.430 N∙mm-1). During bending test, delamination occurred only in samples that were made of the untreated polyethylene. Adding polyamide during the melting stage of polyethylene powder in rotomolding resulted in the formation of entanglements which improve the peel strength almost eight times in comparison with the sample where the polyethylene was left to completely melt and create smooth interlayer surface.

• Klíčová slova
• adhesion, multilayer rotational molding, plasma treatment, polyamide, polyethylene,
• Publikační typ
• časopisecké články MeSH