Nejvíce citovaný článek - PubMed ID 33027923
Influence of Steel Structure on Machinability by Abrasive Water Jet
This study was undertaken to look for confirmation that heat transfer induced by abrasive water jet machining (AWJM) affects the microstructure of the material cut. The structure of S235JR carbon steel used in the experiments was reported to change locally in the jet impact zone due to the high concentration of energy generated during cutting with the abrasive water jet. It is assumed that some of the energy is transferred into the material in the form of heat. This is particularly true for materials of considerable thickness with a high thermal conductivity coefficient when cutting is performed at low speeds or with high abrasive consumption. The literature on the subject suggests that in AWJM there is little or no thermal energy effect on the microstructure of the material cut. The research described here involved the measurement of the cutting temperature with thermocouples placed at four different distances from the edge. The distances were measured using computed tomography inspection. The thermocouples used in the tests were capable of detecting temperatures of up to 100 °C. Locally, temperatures at the edge may reach much higher values. The results of the X-ray diffraction qualitative phase analysis reveal that locally the temperatures may be much higher than the eutectoid temperature. Phase changes occurred along the edge since austenite was observed. This suggests that the temperature in the jet impact zone was much higher than the eutectoid temperature. Optical microscopy was also employed to study the material microstructure. Finally, the material nanohardness was determined.
- Klíčová slova
- XRD analysis, abrasive water jet, computed tomography inspection, cutting temperature, jet impact zone, temperature measurement,
- Publikační typ
- časopisecké články MeSH
This article considers effects of local heat transfer taking place insteel cutting by abrasive water jet machining (AWJM). The influence of temperature changes during AWJM has not been investigated thoroughly. Most studies on AWJM suggest that thermal energy has little or no effect on the material cut. This study focused on the analysis of the material microstructure and indentation microhardness in the jet impact zone and the adjacent area. The structure features revealed through optical metallography and scanning microscopy suggest local temperature changes caused by the impact of the abrasive water jet against the workpiece surface. From the microscopic examinationand hardness tests, it is clear that, during the process, large amounts of energy were transferred locally. The mechanical stress produced by the water jet led to plastic deformation at and near the surface. This was accompanied by the generation and transfer of large amounts of heat resulting in a local rise in temperature to 450 °C or higher.
- Klíčová slova
- abrasive water jet, cutting, jet impact zone, metallographic analysis, microstructure, temperature measurement,
- Publikační typ
- časopisecké články MeSH
Intermetallic compounds based on Ti-Al- (Si) are attractive materials with good thermal stability and low density. However, the production of these materials is quite complicated. Partially modified conventional methods of melting metallurgy are most often used due to availability, possible high productivity, and relatively low production costs. Therefore, some technologies for the production of intermetallics based on Ti-Al are currently available, but with certain disadvantages, which are caused by poor casting properties or extreme reactivity of the melt with crucibles. Some shortcomings can be eliminated by modifying the melting technology, which contributes to increasing the cost of the process. The work deals with the preparation of Ti-Al-Si intermetallic compounds with different contents of aluminum and silicon, which were produced by centrifugal casting in an induction vacuum furnace Linn Supercast-Titan. This process could contribute to the commercial use of these alloys in the future. For this research, the TiAl15Si15(in wt.%) alloy was selected, which represents a balanced ratio of aluminides and silicides in its structure, and the TiAl35Si5 alloy, which due to the lower silicon content allows better melting conditions, especially with regard to the melting temperature. This alloy was also investigated after HIP ("Hot Isostatic Pressing") treatment.
- Klíčová slova
- Ti-Al based alloys, casting, intermetallics,
- Publikační typ
- časopisecké články MeSH
The research and development of modern metallic materials imparts not only the introduction of innovative alloys and compounds, but also the increasing lifetime of existing materials via optimized deformation processing. Among the essential features of progressive metallic materials used for modern applications are enhanced mechanical properties, but also other high-level functional characteristics, such as thermal-physical parameters, corrosion rate, and electric resistance. The properties of materials and alloys ensue from their structures, which can primarily be affected by the preparation/production process. The Special Issue "Mechanical Properties in Progressive Mechanically Processed Metallic Materials" was established to present recent developments and innovations particularly in the engineering field. The Special Issue comprises papers dealing with modern materials, such as metallic composites and pseudoalloys, as well as developments in various processing technologies.
- Klíčová slova
- functional properties, mechanical processing, mechanical properties, metallic systems, structural phenomena,
- Publikační typ
- úvodníky MeSH