Among the main benefits of powder-based materials is the possibility of combining different constituents to achieve enhanced properties of the fabricated bulk material. The presented study characterizes the micro- and sub-structures and related mechanical properties of ferritic steel strengthened with a fine dispersion of nano-sized Y2O3 oxide particles. Unlike the typical method of preparation via rolling, the material presented herein was fabricated by direct consolidation from a mixture of powders using the versatile method of hot rotary swaging. The mechanical properties were evaluated at room temperature and also at 1300 °C to document the suitability of the prepared steel for high-temperature applications. The results showed that the imposed shear strain, i.e., swaging ratio, is a crucial parameter influencing the microstructure and, thus, material behavior. The workpiece subjected to the swaging ratio of 1.4 already exhibited a sufficiently consolidated structure with ultra-fine grains and featured high room-temperature microhardness values (up to 690 HV0.5), as well as a relatively high maximum flow stress (~88 MPa) when deformed at the temperature of 1300 °C with the strain rate of 0.5 s-1. However, the dispersion of oxides within this sample exhibited local inhomogeneities. Increasing the swaging ratio to 2.5 substantially contributed to the homogenization of the distribution of the Y2O3 oxide particles, which resulted in increased homogeneity of mechanical properties (lower deviations from the average values), but their lower absolute values due to the occurrence of nucleating nano-sized recrystallized grains.

• Klíčová slova
• direct consolidation, microhardness, microstructure, oxide dispersion strengthening, rotary swaging,
• Publikační typ
• časopisecké články MeSH

Rotary swaging is an industrially applicable intensive plastic deformation method. Due to its versatility, it is popular, especially in the automotive industry. Similar to the well-known methods of severe plastic deformation (SPD), rotary swaging imparts high shear strain into the swaged materials and thus introduces grain refinement down to a very fine, even ultra-fine, level. However, contrary to SPD methods, one of the primary characteristics of which is that they retain the shapes and dimensions of the processed sample, rotary swaging enables the imparting of required shapes and dimensions of workpieces (besides introducing structure refinement and the consequent enhancement of properties and performance). Therefore, under optimized conditions, swaging can be used to process workpieces of virtually any metallic material with theoretically any required dimensions. The main aim of this review is to present the principle of the rotary swaging method and its undeniable advantages. The focus is primarily on assessing its pros and cons by evaluating the imparted microstructures.

• Klíčová slova
• grain size, intensive plastic deformation, microstructure, rotary swaging,
• Publikační typ
• časopisecké články MeSH
• přehledy MeSH

Copper generally exhibits high electrical conductivity but has poor mechanical properties. Although alloying can improve the latter characteristic, it usually leads to a decrease in electrical conductivity. To address this issue, a promising approach is to enhance the performance of copper while maintaining high electrical conductivity through optimized deformation processing, which refines the structure and increases mechanical properties. This paper focuses on assessing the effects of rotary swaging, a form of deformation processing, on microstructures and substructures of electroconductive copper bars. This analysis is complemented by experimental measurements of electrical conductivity. The results demonstrate that gradual swaging, i.e., applying different swaging ratios, influences the structure-forming processes and consequently affects the electrical conductivity. The increased electrical conductivity was found to be associated with the elongation of the grains in the direction of the electron movement.

• Klíčová slova
• EBSD, copper, electrical conductivity, microstructure, rotary swaging, texture,
• Publikační typ
• časopisecké články MeSH

Rotary swaging is a promising technique for the fabrication of clad Cu/Al composites. Residual stresses appearing during the processing of a special arrangement of Al filaments within the Cu matrix and the influence of the bar reversal between the passes were studied by (i) neutron diffraction using a novel evaluation procedure for pseudo-strain correction and (ii) a finite element method simulation. The initial study of the stress differences in the Cu phase allowed us to infer that the stresses around the central Al filament are hydrostatic when the sample is reversed during the passes. This fact enabled the calculation of the stress-free reference and, consequently, the analysis of the hydrostatic and deviatoric components. Finally, the stresses with the von Mises relation were calculated. Hydrostatic stresses (far from the filaments) and axial deviatoric stresses are zero or compressive for both reversed and non-reversed samples. The reversal of the bar direction slightly changes the overall state within the region of high density of Al filaments, where hydrostatic stresses tend to be tensile, but it seems to be advantageous for avoiding plastification in the regions without Al wires. The finite element analysis revealed the presence of shear stresses; nevertheless, stresses calculated with the von Mises relation show similar trends in the simulation and in the neutron measurements. Microstresses are suggested as a possible reason for the large width of the neutron diffraction peak in the measurement of the radial direction.

• Klíčová slova
• aluminum, composite, copper, finite element simulation, neutron diffraction, residual stress, rotary swaging, severe plastic deformation, von Mises,
• Publikační typ
• časopisecké články MeSH

The research and development of modern metallic materials imparts not only the introduction of innovative alloys and compounds, but also the increasing lifetime of existing materials via optimized deformation processing. Among the essential features of progressive metallic materials used for modern applications are enhanced mechanical properties, but also other high-level functional characteristics, such as thermal-physical parameters, corrosion rate, and electric resistance. The properties of materials and alloys ensue from their structures, which can primarily be affected by the preparation/production process. The Special Issue "Mechanical Properties in Progressive Mechanically Processed Metallic Materials" was established to present recent developments and innovations particularly in the engineering field. The Special Issue comprises papers dealing with modern materials, such as metallic composites and pseudoalloys, as well as developments in various processing technologies.

• Klíčová slova
• functional properties, mechanical processing, mechanical properties, metallic systems, structural phenomena,
• Publikační typ
• úvodníky MeSH

Knowledge of texture and residual stresses in tungsten heavy pseudoalloys is substantial for the microstructure optimization. These characteristics were determined in cold and warm rotary swaged W/NiCo composite with help of neutron diffraction. The results were discussed in view of the observed microstructure and mechanical properties. The investigated bars consisted of tungsten agglomerates (bcc lattice) surrounded by NiCo-based matrix (fcc lattice). No preferential crystallographic orientation was found in the as-sintered bar. A strong texture was formed in both the tungsten agglomerates (<101> fiber texture parallel to the swaging axis) and in the NiCo-based matrix (<111> fiber texture) after rotary swaging. Although usually of double-fiber texture, the <001> fiber of the fcc structures was nearly missing in the matrix. Further, the cold-swaged bar exhibited substantially stronger texture for both phases which corresponds to the higher measured ultimate tensile strength. The residual stress differences were employed for characterization of the stress state of the bars. The largest residual stress difference (≈400 MPa) was found at the center of the bar deformed at room temperature. The hoop stresses were non-symmetrical with respect to the swaging axis, which was likely caused by the elliptical cross section of the as-sintered bar.

• Klíčová slova
• neutron diffraction, residual stress, rotary swaging, texture, tungsten heavy alloys,
• Publikační typ
• časopisecké články MeSH

Probably the most advantageous fabrication technology of tungsten heavy alloys enabling the achievement of required performance combines methods of powder metallurgy and processing by intensive plastic deformation. Since the selected processing conditions applied for each individual processing step affect the final structures and properties of the alloys, their optimization is of the utmost importance. This study deals with thorough investigations of the effects of sintering temperature, sintering time, and subsequent quenching in water on the structures and mechanical properties of a 93W6Ni1Co tungsten heavy alloy. The results showed that sintering at temperatures of or above 1525 °C leads to formation of structures featuring W agglomerates surrounded by the NiCo matrix. The sintering time has non-negligible effects on the microhardness of the sintered samples as it affects the diffusion and structure softening phenomena. Implementation of quenching to the processing technology results in excellent plasticity of the green sintered and quenched pieces of almost 20%, while maintaining the strength of more than 1000 MPa.

• Klíčová slova
• microstructure, powder metallurgy, quenching, sintering, tungsten heavy alloy,
• Publikační typ
• časopisecké články MeSH